Just how to Minimize Snow Formation in IQF Tunnel Freezers.The IQF freezing method conveys food through a tunnel of circulating air that is cold freeze it quickly. It is gentle and efficient, preserving cell structure, yield and quality.
It delivers a smooth top with virtually no belt marks from the bottom as a result of a patented Teflon crust belt that is freezing. This will make thawing easier, and minimizes drip loss to 0.2% according to your product or service.
Optimal aerodynamics
Keeping the airflow moving really helps to minimize snow formation inside an IQF tunnel freezer. It is especially important for those who have items that have a complete lot of moisture.
The efficiency that is aerodynamic of car or any object at high speed is dependent on its shape. As an example, a needle-head cuts easily through the wind but has eddy that is small which slow down its streamline flow.
Therefore, it's often advisable to use other shapes which have less drag. A teardrop, for instance, has a tail that is narrow gradually brings the atmosphere around it together rather than creating eddy currents.
The OctoFrost IQF tunnel freezer is produced with several design features that help to reduce snow formation, resulting in increased production and higher yields for IQF processors. Furthermore, it keeps product dehydration below 0.5% thanks to its quick crust-freezing process.
Lower product dehydration
Product dehydration thermal label roll is one of the biggest challenges for food processors. It could affect product weight and quality and reduce profitability.
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However, with all the freezing that is right, processors can minimize dehydration and increase profits. By focusing on how dehydration occurs, processors can better control the process that is freezing minimize product loss without having to sacrifice product quality.
Through the freezing process, products lose water through their membranes when they are confronted with airflow that is cold. This moisture will be transferred to the air and saturates it. This contributes to snow formation, which can be a direct indicator of high quantities of dehydration.
High-performance fans
A loss that can double or triple the capital costs of the equipment over time for frozen food processors, snow formation inside IQF tunnel freezers represents.
However, there is ways to minimize this loss: High-performancefrozen label fans will help achieve this. These fans would be the key to optimal aerodynamics, which reduces turbulence and precipitation of the air in the freezer.
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The most typical forms of centrifugal flow fans are radial, forward curved and backward curved. The radial additionally the backward ones that are curved more efficient compared to the forward curved fans as changes in static pressure try not to overload the motor.
Relating to Svetlana Plotean from OctoFrost Group, the optimum airflow inside an IQF tunnel freezer may be accomplished through the correct utilization of the aerodynamics. This means that the air velocity in addition to air pressure are kept constant and don't allow snow formation, which would lower product dehydration and decrease the humidity that is relative.
Easy operation
The IQF process is a freezing that is mechanical that uses the movement of product through an insulated tunnel to freeze it. It really is widely used in meat, seafood and food production that is prepared.
The advantage that is main of over spiral freezing is the fact that it reduces dehydration. In spiral freezers, product can lose as much as 4% of the initial weight due to dehydration.
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Fortunately, this can be minimized with a tunnel freezer. For instance, the OctoFrost IQF tunnel features a unique aerodynamic design that creates optimal pressure and airflow in relation to energy efficiency. This allows the application of high-performance fans with frequency converters that may be adjusted towards the product that is individual and frozen capacities.
Small footprint
The footprint that is small of tunnel freezers makes them well suited for use within a wide range of production facilities. This will include many different applications, including food processing, cold storage, and packaging.
The IQF tunnel freezes jumbo roll label individual products using a continuous movement through an freezing enclosure that is insulated. That is a fast and process that is efficient enables you to freeze seafood, poultry, fruit, vegetables, and baking foods.
The IQF tunnel freezers also feature a true number of design features which help to minimize snow formation, which can raise the yield of this product. For example, the OctoFrost IQF tunnel freezer uses high-performance fans that are fitted with frequency converters to regulate fan speed with regards to the product's characteristics. This permits for energy efficiency and performance that is optimal.