All atmospheric air includes some amount of water vapor. When air is compressed, the water awareness will increase. To keep away from destiny problems within the compressor set up, the compressed air needs to be dealt with. In this article, we introduce you to one of the first steps in drying the air: the aftercooler.
What is an aftercooler?
An aftercooler is a warmth exchanger that cools the new compressed air to precipitate the water that otherwise would condensate within the pipe device. It is water-cooled or air-cooled, is commonly ready with a water separator with computerized drainage, and ought to be placed near the compressor. About eighty–ninety% of the brought-on condensation water is amassed in the aftercooler's water separator. A not unusual price for the temperature of the compressed air after passing thru the aftercooler is approx. 10˚C above the coolant temperature, however, can vary relying on the type of cooler. An after-cooler is used in honestly all desk-bound installations. In most instances, an after-cooler is built into contemporary compressors.
Most of the people of the strength used by an air compressor is converted to heat, and as air temperature increases, the potential for the air to store water vapor also increases. Producers typically use aftercoolers to fight both problems. Aftercoolers are warmth exchanger units that cast off heat and water vapor from compressed air so pneumatic systems can use them adequately. Aftercoolers are especially beneficial in distribution or process production systems where excess warmness or water can motive massive harm. For example, a car manufacturer might use an aftercooler to save your air-powered tools from rusting or water vapor from stepping into its paint sprayers.
The benefits of having an Aftercooler to your Air Compressor
Adding an aftercooler to your air compressor protects the compressor and shields many other areas of your operation from the dangerous effects of extra heat and moisture. Warm air contains a number of moisture, main to rust, scale construct-up and even freezing troubles through the years. Via lowering the amount of water vapor within the compressed air, the aftercooler continues the device jogging smoothly.
The warmth launched from air compressors also can harm sealing substances and decrease the efficacy of lubrication through the years. A compressed air cooled aftercooler facilitates saving you this by means of cooling the pipes before the warmth can reach the sealant. An aftercooler can even prevent different device expenses. Because the aftercooler treats the air earlier than it reaches your dryer, it reduces the quantity of strain at the dryer. This allows you to select a smaller dryer unit alternatively, which saves you both money and area. Warm compressed air hoses and pipes also can be a protection problem. Employees can by chance scald themselves if they brush towards a hot air hose, and high-temperature compressed air pipes may even pose a health threat if a flammable object receives too close. With the aid of quick cooling of the air with an aftercooler, you greatly lessen that hazard.